Project Site: A Logistics Hub in the Middle East

Project Partner: Direct Energy

Industry: Logistics

Product: VFL Forklift Lithium Battery 51.2V 600Ah, 83.2V 400Ah

Forklift Brand: Linde

This logistics center, located in Saudi Arabia, is a crucial hub for a world-leading logistics company, serving as a major center for transportation and distribution both in the region and internationally. 

Direct Energy, a sister company of Dahbashi Engineering, is a leading provider of industrial power solutions in Saudi Arabia. It specializes in advanced industrial batteries, chargers, and sustainable energy solutions tailored to the Saudi market. The company ensures top performance through expert after-sales support. Focused on innovation and customer satisfaction, Dahbashi Engineering and Direct Energy together deliver high-quality power solutions across the UAE and KSA.

Project Background

The forklift at the logistics center is model Linde R16 HD，designed for heavy-duty material handling in tough industrial environments. The forklifts are used in cold storage warehouses and were previously powered by lead-acid batteries. The warehouse manager gradually realized that their forklifts were dragging them behind due to low work effifiency, for below reasons: 

 1.  When charging the lead-acid battery, the user have to remove it from the forklift and charge it at a designated charging station. This means each forklift needs two sets of batteries to support high-frequency operation. 

 2.  The charging efficiency of lead-acid batteries is low, requiring 6-8 hours of continuous charging time.

 3.  Lead-acid batteries require frequent and complex maintenance to ensure safety and performance, which results in high maintenance costs.

 4.  There is no intelligent battery management platform for lead-acid battery power system. It's hard to monitor the battery condition and predict potentional problems.

To address the problems the client encountered, Vision offered a forklift motive power system powered by advanced lithium batteries to replace the old lead-acid power system. 

Vision Forklift Motive Power Solution

To enhance its performance, Vision equipped the existing forklift model with VFL forklift lithium batteries, specifically designed for high-frequency, heavy-load logistics handling. 

This solution improves the charging efficiency, extends the lifespan, enhances safety, and eliminates the need for daily maintenance of the forklift power system.

Advantages of VFL Forklift Lithium Battery Series

Vision VFL Forklift Lithium Battery Series is designed for global electric forklift applications and can be customized to meet specific customer needs. 

Key features of the VFL Forklift Lithium Battery Series include:

 1.  High Reliability

Designed with automotive-grade standards, these batteries offer an impressive 10-year lifespan and over 4,000 charge-discharge cycles. 

 2.  High Convenience

When charging the battery, there's no need to remove it from the forklift or set up a dedicated charging station. You can charge anytime, anywhere, significantly improving forklift operational efficiency.

 3.  Intelligent BMS

The BMS can help to enhance safety, maximize battery life, improve operational efficiency, and reduce maintenance costs.

 4.  Smart IoT Platform

This platform can monitor battery health in real-time and notify users via mobile or email if any abnormalities are detected.

Project Outcomes

The implementation of VFL Forklift Lithium Batteries in the forklifts has brought several benefits to users.

 1.  For Logistics Center Owner

Previously, each forklift in this logistics center needed at least two sets of batteries to ensure work efficiency and consistency. Thanks to the longer battery life and higher charging efficiency of Vision VFL forklift batteries, the forklifts now only require one set of batteries and can fulfill the entire day's working needs. Additionally, the power system requires minimal maintenance, reducing daily maintenance costs. As a result, the Total Cost of Ownership (TCO) of the forklift power system has been significantly reduced.

 2.  For Forklift Operators

This solution provides forklift operators with a user-friendly and efficient experience. The lithium battery power system offers a longer operating cycle, reducing the frequency of charging and improving overall work efficiency. Additionally, the VFL forklift lithium batteries have a simpler charging process, making it more convenient for operators.

About Vision

Vision is committed to delivering efficient and safe lithium battery solutions to customers worldwide. 

The company's motive power lithium batteries deliver exceptional charging efficiency, long-lasting durability, and enhanced safety. These advanced features ensure consistent reliability of the batteries and make them the ideal power solution for a diverse range of applications, including

 ● Forklifts

 ● Aerial work platforms

 ● Pallet trucks

 ● Sweepers

 ● Electric boats

By providing a stable and reliable power supply, Vision's batteries support users worldwide in achieving greater operational efficiency and sustainability of their devices.